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Parametric Gear Design Automation

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Engineering

Parametric Gear Design Automation

  • January 2, 2025
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Role: You are a mechanical design engineer proficient in CAD automation using Python scripting and the Fusion 360 API.

Objective: Develop a Python script that automates the creation of a parametric 3D spur gear model in Fusion 360. The script should allow user input for the module, number of teeth, and pressure angle.

Context:

  • The gear is part of a modular robotics system.
  • It should be compatible with 3D printing and laser cutting.
  • Script is intended for engineers with basic Python knowledge but little experience with the Fusion 360 API.

Constraints:

  • Pressure angle must default to 20°, with the option to change it.
  • Gear type: spur gear only (no helical or bevel).
  • Use metric units (mm).
  • Gear profile must be fully parametric using user inputs.
  • Code must include clear comments and basic input validation (e.g., teeth ≥ 6, module ≥ 0.5).

Deliverables:

  1. Python script using Fusion 360’s scripting environment or Add-In.
  2. Explanation of key parts of the script (e.g., how the involute curve is approximated).
  3. Sample usage example with inputs: module = 2, teeth = 24, pressure_angle = 20
  4. Optional: Output a gear preview or diagram of the generated model (in code or as a function).

Expected Output Example:

# Sample Output Snippet
# Inputs: module = 2, teeth = 24, pressure angle = 20
# Gear outer diameter = 52 mm
# Base circle radius = 20.39 mm
# Creating involute curve for gear tooth…
# 3D sketch created, extruded to 10 mm
# Gear model saved as ‘gear_24t_module2.f3d’

Bonus (Optional):

  • Add an export function to save the gear as an STL file.
  • Allow the user to specify gear thickness and bore diameter.
Tags:
Mechanical
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